Activated carbon: Raw materials - sawdust
Productivity 1200 tons/year
Productivity 1200 tons/year
|
Name
|
Parameters
|
|
|
Destination
|
Production of high quality activated carbon, charcoal and fuel granules of sawdust
|
|
|
Trademark
|
LU-АU-1200 EURO
|
|
|
Trademark owner
|
Mega Power Hong Kong Group Limited
|
|
|
Developer
|
China
|
|
|
Production license owner
|
Mega Power Hong Kong Group Limited
|
|
|
Assembly and Technology
|
|
|
|
A list of units for carbonization
|
Sawdust recycling section
Conveyors 5 units
Wood crusher 1 unit.
Magnetic separator 1 unit.
Drying machine for sawdust -1 unit
Extruders for making briquettes out of sawdust - 5 units
Carbonization section
stoves - 10 units
self-propelled lifting trolleys (2 tons) -5 units
Trays -40 units (attached to the stove)
Decompression device, 10 units. attached to the stove
Exhaust gas utilization device, 10 units, attached to the stove
Switching system, 2 units
Panel control system, 1 unit
Ventilator, 12 units with the stove
Compressors -2 units
Conveyors -5 units
Packing and warehousing system
Conveyors -4 units
Crusher - 1 unit
Film packing machines-2 units
Self propelled lifting trolley, 2 tons -1 unit
Supplementary equipment
Hopper -3 units
Packing tables - 22 units (to be made by the Customer)
Lab systems, 1 set
|
|
| A list of machines on activation |
Conveyors 10 units.
Magnetic separator 1 unit.
Boiler -1 unit.
Forklift 1 unit.
Packing tables, -4 units, to be made by the Customer
Electronic meter - 1 unit
Self propelled lifts - 2 units
Crusher -1 unit
Fine vibration sieve -1 unit
Activation stove - 2 units
Crusher 1 unit.
Pallets 8 units. attached to the stove
Washing bath 1 unit.
Dust -removal system - 1 unit
Weighing machine -1 unit
Batching machine -1 unit
Sealing machine -1 unit
Gas holder - 1 unit
Switching system -1 unit
Panel control system , 1 unit.
Ventilatior, 2 units
Compressors, 1 unit.
Lab systems, 1 set
Decompression device -2 units
Exhaust gas utilization system, 2 units
Dust removal system for crumbling - 2 units
|
|
| Production of charcoal for following activation
Sawdust section
Saw dust are conveyed to the crusher
-From the crusher they are conveyed to vibration sieve and magnetic separator .
-followed by conveying to coiler drier
then they are conveyed to extruders
From the extruders to carbonization section
Carbonization sections
Sawdust briquettes turn into coal in the same way as turf briquettes .
The briquttes are sent to the packing tables
-Granules are placed in special pallets as layers (thickness of the layers is determined by technology) and fed into carbonization stoves. Then the primary burning off and carbonization of granules take place.
-Then aften some time period, determined by technology. the pallets with carbonized materials are taken from the stove by the elevator
Finished pallets are placed to the packing tables for cooling
New pallets with raw materials are fed to the stoves
Packing, storing and warehousing
If the manufacturing technology was deranged thus causing activated carbon to clink, the clinker should be sent back to the crusher .
-After secondary crumbling the activated carbon is sent to packing .
-the carbon gets cold and is conveyed to the packing section.
there are two variants of packing
-Variant 1. Coal is packed into sealed paper bags with bunching attachment of 0.5-25 kg
-Variant 2. Coal briquettes are prepacked by 12 units into film in the form of packages 50cmx12 cm x 9 cm. Weight - 10 kg -
The finished coal is transported to the finished product warehouse
|
||
|
Technology
|
Activated carbon production technology #1
aften some time period, determined by technology. the pallets with carbonized materials are taken from the stove/. Baked granules are conveyed to the crusher to be crumbled to technological size.
-From the crusher the granule is conveyd to fine separation vibrating screen.
Depending on quality requirements the resultant granules can be conveyed to the nitriding bath
Nitiding is recommended for high quality carbons used in food industry and pharmaceutics.
-Near the activation stove the granules are placed into special pallets and fed to the activation stove.
- In the stove coal granules are activated with the steam..The steam is fed from the boiler through pipes.
When technologically specified time period is over, the elevating machine takes pallets with activated carbon.
-If the manufacturing technology was deranged thus causing activated carbon to clink, the clinker should be sent back to the crusher .
-the carbon gets cold and is conveyed to the packing section.
-In the packing section the coal is packed into sealed paper bags with bunching attachment of 05-10 kg
-Then the active carbon is sent to the finished products warehouse
Note #1. There 7 units that are heat and addtional fuel consumers. These are drying machine (steam 500kg/hr), two activation stoves (steam, 5.5 tons/hr) starting of carbonization stoves, starting and operation of activation stoves. Gas is the best possible fuel from technical and economical points of view.
At the coal deposit, coal gasification is the best possible source of gas, that's why gas generator is included in the set.
Note #2 - Operation cycles.
Operation cycle:carbonization stove, 30 minutes, the stove's productivity for 24 hrs is 10-12 tons,
Activation stove - activation cycle- 4hrs
Unloading of the stove- 30 minutes
Loading of the stove 20min -1 hr
2.5 -4 tons of finished raw materials/hr.
Note #3
Medicine active carbon and that used for air cleaning or water purification have different quality requirements. Manufacturing technologies differ in temperature and time activation modes and by supplementary raw materials, fed to the mixer .
|
|
|
General Info
|
|
|
|
Operating mode
|
24 hrs/day, 300 days/year
For activation shop and briquetting shop
|
|
| Annual production of fuel briquettes at one-shift work | 48 000 tons | |
|
Month production of fuel briquettes at one-shift work
|
4000 tons
|
|
| Daily production of fuel briquttes at one shift wotk | 160 tons | |
|
Charcoal productivity /hr
|
5 tons
|
|
|
Charcoal productivity/ year at one shift operation
|
12 000 tons
|
|
|
Charcoal productivity/day at round-the clock operation
|
120 tons
|
|
|
Charcoal productivity/month at round-the clock operation
|
3 000 tons
|
|
|
activated carbon productivity/year at round-the clock operation
|
1 200 tons
|
|
|
activated carbon productivity/day at round-the clock operation
|
4,5 tons
|
|
|
activated carbon productivity/month at round-the clock operation
|
100 tons
|
|
|
Personnel
|
40
|
|
|
Power consumption
|
400 kWh
|
|
|
Thermal energy consumption
|
4 000 kcal\hr
|
|
|
Completeness of the equipment
|
All is included
|
|
|
Warranty
|
1 year
|
|
|
Areas
|
|
|
|
Design production area
|
3600 м2. including 2600 indoors and 1 000 m2 outdoors
|
|
|
The factory is divided into shops
|
|
|
|
-- Raw materials preparation, crumbling and drying
|
600 m2 including 30м х10 м indoors
|
|
|
Function
|
Sawdust are conveyed to the crusher
-From the crusher they are conveyed to vibration sieve and magnetic separator .
-followed by conveying to coiled drier
-followed by conveying to extruders
-From extruders to carbonization shop .
|
|
|
Equipment
|
Conveyors 5 units.
Wood crysher 1 unit.
Vibration sieve 1 unit.
Magnetic separator - 1unit
Drying machine for sawdust - 1 unit
Exruders for making briquettes 5 units
|
|
|
Carbonization shop
|
1200 м2 ,indoors 20m х 60 m
|
|
|
Function
|
The briquttes are sent to the packing tables
-Granules are placed in special pallets as layers (thickness of the layers is determined by technology) and fed into carbonization stoves. Then the primary burning off and carbonization of granules take place.
-Then aften some time period, determined by technology. the pallets with carbonized materials are taken from the stove by the elevator
Finished pallets are placed to the packing tables for cooling
New pallets with raw materials are fed to the stoves
|
|
|
Equipment
|
stoves - 10 units
self-propelled lifting trolleys (2 tons) -5 units
Trays -40 units (attached to the stove)
Decompression device, 10 units. attached to the stove
Exhaust gas utilization device, 10 units, attached to the stove
Switching system, 2 units
Panel control system, 1 unit
Ventilator, 12 units with the stove
Compressors -2 units
Conveyors -5 units
|
|
|
--packing and storing shop
|
200 m2
|
|
|
Function
|
If the manufacturing technology was deranged thus causing activated carbon to clink, the clinker should be sent back to the crusher .
-After secondary crumbling the activated carbon is sent to packing .
-the carbon gets cold and is conveyed to the packing section.
there are two variants of packing
-Variant 1 coal is packed into sealed paper bags with bunching attachment of 0.5-25 kg
-Variant 2. Coal briquettes are prepacked by 12 units into film in the form of packages 50cmx12 cm x 9 cm. Weight - 10 kg
The finished coal is transported to the finished product warehouse
|
|
|
Equipment
|
Conveyors - 4 units.
Crusher - 1 unit.
Film packing machines . 2 units.
Self-propelled lifting trolleys. 2 tons, 1 unit
|
|
|
--washing and activation shop
|
750 m2. indoors (50 m х 15m)
|
|
|
Function
|
- are conveyed to the nitriding bath
-the granules are fed to the activation stove.
Near the activation stove the granules are placed on special pallers and loaded to the activation stove using elevator
the elevator takes out the pallet with activated carbon
the carbon gets cold on packing tables and is conveued to crumbling
from the crumbling it is conveyed to fine screen
then it conveys to packing shop
|
|
|
Equipment
|
Conveyors 6 units.
Stoves 2 units.
Crusher 1 unit.
Self-propelled lifting trolleys -2 units
Trays, 8 pcs, attached to the stove
Packing tables, 4 units to be made by the Customer
Washing bath, 1 unit
|
|
|
--packing shop
|
200 m2. indoors
|
|
|
Function
|
-The carbon is packed into sealed paper bags with bunching attachment of 0.5-10 kg.
|
|
|
Equipment
|
Conveyors 3 units.
Hopper 1 unit. (see photo ),
Weighing machine 1unit.
Batching machine -1 unit
Sealing machine -1 unit
|
|
|
--Warehousing shop
|
400 m2.
|
|
|
Function
|
-The loader transports the cargo to finished product waqrehouse
|
|
|
Equipment
|
Loader, 1 unit.
|
|
|
Specifications of raw materials
|
|
|
|
Raw materials
|
sawdust
|
|
|
the production of 1 ton of active carbon requires
|
4 tons of charcoal
|
|
|
the production of 1 tons of charcoal requires
|
3 tons of sawdust
|
|
|
Water consumption
|
10 m3/ hr
|
|
|
Additional fuel
|
1 ton/hr
|
|
|
Electric energy consumption
|
400 kw
|
|
|
Production stanfards
|
|
|
|
Activated carbon
|
|
|
|
Grain's size of 1mm
|
< 1,0
|
|
|
Grain's size of 1–3,5 mm
|
>96,5
|
|
|
Grain's size of 3,5-5 mm
|
< 2,5
|
|
|
Moisture contents
|
<10,0
|
|
|
Ash contents
|
< 8,0
|
|
|
Porosity (by acetone)
|
> 74
|
|
|
Static activity by chlorine
|
>35
|
|
|
Mass of 1 L of coal that should be
|
no more than 220 gr (determination without compaction)
|
|
| Fuel granules | ||
| Size | 30-60 mm | |
| Density | No less than 1.80 gr/cm2 (depends on quality of the coal) | |
| Heat transfer | No less than 4500 kcal | |
|
Transportation
|
|
|
| Transportation | 21 | |
|
Transportation of stoves
|
6- 20ft.container
|
|
|
Transportation of remaining machines
|
2- 40ft.container
|
|
| Transportation of shop's transport | four separate places on the transport and one 20 ft.container | |
| Transportation of boiler | one platform | |
| Transporation of conveyors | two 40ft. containers | |
| Transportation of packing equipment | two 40 ft, containers | |
|
Transportation of gas holder
|
One 20 -ft.container
|
|
|
Other conditions
|
|
|
|
Time of mounting
|
4-5 weeks including training courses for foreign workers
|
|
|
Payment terms
|
50% -advance payment, 50% -after the line is ready for shipment and checked but before leaveing the territory of PR China
|
|
|
Start-and-adjusting
|
15% of the price of the production line. The price of the production line doesn't include start-up and adjusting
|
|
|
Incomplete delivery
|
It is possible to deliver separate units and/or sections
|
|
|
Start-up and adjustment staff
|
10 persons
|
|
|
Time of mounting
|
1 month.
|
|
|
Documents
|
|
|
|
Certificates of aggregates
|
22 pcs
|
|
|
Drawings of foundations
|
10 pcs
|
|
|
Drawings of insets
|
8 pcs
|
|
|
Drawings of stove
|
5 pcs
|
|
| Drawing of press | 4 pcs | |
|
Installation drawing
|
1 pc
|
|
|
Electrical exploration drawings
|
1 pc
|
|
|
Drawings of separate units
|
6 pc
|
|
|
Language of documents
|
Chinese, English, Hebrew, Russian
|
|
|
Certification
|
|
|
|
The equipment is certified
|
China, EC, Israel, Russia, Ukraine
|
|
|
Total number of certificates
|
24 pcs
|
|
| Price of equipment includes |
The price at the factory in Harbin |
|
| Price of equipment excude |
Custom legalization at the Customer's country |
|
Power
|
Name
|
Number of units
|
kw/unit
|
kW/total
|
|
Conveyor
|
24 units
|
3
|
72
|
|
Elevator
|
1 unit
|
5
|
5
|
|
Weighing machine
|
1 unit
|
3
|
3
|
|
Batching machine
|
1 unit
|
2
|
2
|
|
Sealing machine
|
1 unit
|
5
|
5
|
|
Press
|
1 unit
|
|
55
|
|
Loader
|
1 unit
|
4
|
4
|
|
Mixer
|
1 unit
|
|
|
|
Crusher for raw materials
|
1 unit
|
|
|
|
Raw materials feeding machine
|
1 unit
|
4
|
4
|
|
Magnetic separator
|
1 unit
|
5
|
5
|
|
Drying machine
|
1 unit
|
8
|
8
|
|
Boiler
|
1 unit
|
52
|
52
|
|
Electronic meter
|
1 unit
|
5
|
5
|
|
Fine vbration screen
|
2 unit
|
5
|
10
|
|
Small crusher
|
3 unit
|
5
|
15
|
|
Gas holder
|
1 unit
|
32
|
32
|
|
Self propelled lifting trolleys
|
4 units
|
16
|
16
|
|
Carbonization stoves
|
4 units
|
10
|
40
|
|
Activation stoves
|
2 unit
|
15
|
30
|
|
Total
|
|
|
373 kW
|
Active carbon production line 1200 tons/year. Staff
|
Name
|
workers/shift
|
Engineers
|
total staff/shift
|
Staff (3 shifts)
|
|
|
1
|
-Raw materials preparation shop, crumbling and drying
|
12
|
4
|
13
|
40
|
|
|
Gas holder
|
2
|
1
|
|
|
|
|
Boiler
|
2
|
1
|
|
|
|
|
Drying machine
|
4
|
1
|
|
|
|
|
Feeding machine
|
1
|
|
|
|
|
|
Servicing of other units
|
3
|
1
|
|
|
|
2
|
--Pressing shop
|
2
|
-
|
2
|
6
|
|
|
Press
|
2
|
-
|
2
|
6
|
|
3
|
--Carbonization shop
|
10
|
3
|
11
|
33
|
|
|
Carbonization stoves
|
8
|
3
|
|
|
|
|
Self-propelled trolleys
|
2
|
|
|
|
|
4
|
-- Activation and washing shop
|
8
|
|
8
|
24
|
|
|
Activation stoves
|
6
|
|
|
|
|
|
Self-propelled lift trolleys
|
2
|
|
|
|
|
5
|
-- Packing shop
|
3
|
-
|
3
|
9
|
|
|
Packing of activated coal
|
3
|
-
|
|
|
|
6
|
-Warehousing shop
|
3
|
4
|
4
|
11
|
|
|
Loader
|
1
|
|
|
|
|
|
Quality control
|
1
|
1
|
|
|
|
|
Storekeeper
|
1
|
1
|
|
|
|
|
Total
|
38
|
13
|
41
|
123
|