Capacity: active carbon production – 1000 kg/cycle, 2500-3000 kg/24 hrs течении суток 2500-3000 кг

Equipment description :

Power 200kw, power can be adjusted by the heating rate in accordance with the PID control tool.

The size of the inlet chamber: DN 1000 mm hole size , hole size at the exit - DN50

The net weight of the furnace is 2.5 tons, the total weight with auxiliary elements: 2.7 tons

Outer dimensions: 2200 (H) * 1800 (L) * 2000 (W) mm

Chamber  dimensions: 2000 mm (H) × 1200 mm (D) × 1200 (W) mm

Volume of chamber 3 m3

Chamber  working capacity 2500 liters

Carbon chamber capacity 2500 liters

Rated temperature: 1250

Long-term operation  temperature: 1200 ℃ 6 hours

Temperature stability: ± 1 ℃

Heating rate: 1-10 ℃ / Min. (adjusted as necessary as needed)

Chamber Material: High Purity Corundum Ceramic Fiber

Thermal insulation material: High-purity polycrystalline mullite ceramic fiber

Voltage 380V. High purity currents are used.

Energy consumption during one working cycle of 6 hours taking into account changes in heating modes ± 500KW

Control mode touch screen intelligent PIC microcomputer temperature controller

Controller with self-tuning PID parameter, manual / automatic switching without interference

Over-temperature alarm function.It can program 16 groups 30

segments.View the heating curve in real time. Saving the heating data automatically,

and also can check and print the heating data report on the computer. The automatic

heating, automatic insulation and automatic stop function can meet the temperature

control and constant temperature requirements.

Temperature Control Precision: ±1℃

Temperature control device electronic parts and components adopt DELIXI famousbrand to guarantee the stability and reliability.

Furnace structure: Integrated structure, side temperature control cabinet, side mounted, integrated control.

The sliding door of the oven can be opened up electrically. The mechanical design uses an exact sliding block and the exact direction of the rail.

The rail door of the oven rises and falls smoothly. Resistance wires are located on three sides of the chamber, with a uniform temperature.

 

Heating element: high temperature alloy resistance wire

The chamber material is able to withstand high temperatures of 1500 ℃ new type of high quality corundum-ceramic fiber.

Build a new type of furnace, with the collapse of the top of the furnace does not allow volatilization.

Insulating material is able to withstand high temperatures of 1260 for a long time.

Polycrystalline mullite, ceramic fiber, which is characterized by low weight, good thermal insulation, low heat losses, environmental friendliness and energy saving, is used for protection.

Temperature measurement: platinum rhodium thermocouple type S

. With alerting signal for the over-temperature during the working process and it can

complete protective action automatically

6 .When the programs are set and press the starting button, the following steps will proceed automatically.

.

After installation, the furnace control program is reduced to simply pressing the control buttons. Further, all operations are performed automatically.

The furnace shell is made of carbon steel, with the removal of surface rust and an electrostatic spray.

For the inner chamber materials from stainless materials based on nickel alloy were used. Stainless steel based on nickel alloy can withstand 1200C.

Exhaust hole with a diameter of 20 mm, is located  above the internal combustion chamber. It is used to reverse the discharge of gas into the furnace, for the complete burning of the  associated gases formed during the activation of coal.

The input port for entry into the activation zone of steam is designed on the right side of the furnace body to let in steam and / or other protective gas. Including inert gases.

 If necessary, liquid nitrogen can be introduced into the furnace through this valve, if it is urgently necessary to stop the furnace.

The diameter of the inlet valve is changed from 20 to 200 mm with the help of couplings of adapters.

The temperature of the steam supplied 175 degrees Celsius.

The steam supply mode is automatically controlled by a single furnace control system.

The volume of steam supply during the cycle (6 hours) is 2000 kg.

The length of the steam line to the furnace 2000mm (20 meters) is included

The increase in production is achieved by mechanically increasing the number of operating furnaces and connecting them to a single steam supply system and a single computer control system.

Operating mode  -all the day round, by cycles

A list of auxiliary equipment:
Heat generator to get steam - 2 tons per hour

- coal crusher

- Vibration screen -  5 levels

-Computer  of the unified control system (needed if the system has more than 3 furnaces)

- Manual pneumatic forklift for loading and unloading a pallet into / from a hot furnace.

- Spare pallets

- Packing of finished coal

-Dust removal

Production area 30 m²  taking into account the security zone

Raw materials: charcoal, coal, steamless coal, fruit and nut kernels

- Filling of the base of 2.5 m x2.5 m x0.2m from concrete

- Supply of power cable 100 kW

- Installation of the heating main pipe attached to the furnace.

IT IS NOT NECESSARY  to erect buildings, elevators, elevators and furnaces, to lay tens of kilometers of heating mains.

Personnel – 1person/cycle.

Countryoforigin: Hong Kong. Made by patent’s owner license

Starting up and adjustment – 1 week since arrival at the installation place

Packing and transportation: Standard export packing from wood and polymeric materials. To be loaded to one 40ft, container.

Term of delivery: To any port OF the world

Warranty: 1 year since leaving the China
Furnace repair during warranty and post warranty time should be made by the manufacturing factory’’s specialists only.

Term of manufacturing: 90 working days after payment 50%