Main machines and aggregates completed in wood particle board production line
MAIN MACHINES AND AGGREGATES COMPLETED IN WOOD PARTICLE BOARD PRODUCTION LINE
SHOP № 1
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1. Log-to-wood chips processing machine
Productivity – 20 m3/hour
Productivity – 10m33/hour
Productivity– 7 m3/hour
Productivity - 4 m3/hour
Specification of the machine for RX series production line (100 000 m3):
Power - 110 kW
Width - 1570 mm
Length – 1614 mm
Height – 3000 mm
Volume – no
Weight - 4585 kg
Productivity – 20m3/h
Fundament requirements –is necessary
The fundament is provided by the customer
Individual control panel
Who is responsible for the current supply – customer
The machine occupies 10% of the container’s space
Technical specifications:
the blades diameter is 1220 mm
speed – 740 rpm
4 blades
max diameter of raw materials obtained is 200 mm
the length of wood chips is 20-35
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2. RX Series planer
Power –130 kW
Width – 2380 mm
Length – 2512 mm
Height – 3130 mm
Volume – no
Weight - 6363 kg
Productivity – 7 m3/hour
The fundament is required
The fundament is provided by the customer
Individual control panel
Who is responsible for the current supply – customer
The machine occupies 70% of the 40 ft. container’s space
Technical specifications:
blade diameter – 800 mm
28 blades
Length of the blades is 300 mm
Speed –50rpm
Chips thickness is – 0,4-0,7 mm.
For production lines of capacity of 30 000–50 000 m3 /year 1 machine is necessary
For production lines of capacity of 60 000–100 000 m3/year 2 machines is necessary
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3. UGX-50. Drying Chamber
Power – 75 kW
Width – 3000 mm
Length – 9000 mm
Height – 6000 mm
Volume – 48 m3
Weight – 18000 kg
Productivity – 45000-50000 kg (200 m3)
The fundament is required
The fundament is provided by the customer.
Individual control panel
Who is responsible for the current supply – customer
General cargo (occupies the whole container)
Technical peculiarities:
There are emergency steam release system and raw material mixing and automatic unloading system.
It is possible to supply both horizontal and vertical arrangement drying systems.
Vertical arrangement requires height of the shop should be no less than 25000 mm.
For production lines of 30 000 – 50 000 m3/year 1 machine is required.
For production lines of 60 000– 100 000 m3 - 2 units are required
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4. TS series vibrosieve
Power – 1,5 kW
Width – 2200 mm
Length – 5700 mm
Height – 1450 mm
Volume – 1m3
Weight – 1000 kg
Productivity – 30 m3/hour
The fundament is required
The fundament is provided by the customer
Individual control panel
Who is responsible for the current supply – customer
The machine occupies 50% of the 40 ft. container’s space
Technical specifications:
Operation surface is 10m2
Separation into three fractions
The cycle’s duration is 2 minutes
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Shop № 2
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5. LU6000 Batching, weighing and glue mixing machine
Power – 60 KW.
Width – 2100 mm.
Length – 11000 mm.
Height – 2900 mm.
Volume – 1,5 m3.
Weight – 2300 kg.
Productivity – 1000 kg /hour
The fundament is required
The fundament is provided by the customer.
Individual control panel
Who is responsible for the current supply – customer
The machine occupies 100% of the 40 ft. container’s space
Specification:
The machine includes raw materials and glue quality control units, weight control, moisture control, filters performance control, ventilation performance control.
It provides a backup emergency shutoff system.
Any plant provides 2 machines of similar type. First unit is used to produce upper and lower layers of wood particle boards from fine wood chips fractions, its power is commonly 45-50% lower than that of the second unit.
The second unit is used to produce middle layer of a wood particle board.
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Shop № 3
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6. BHPZJ-III forming machine
Total indices of the formation line
Total Power – 200 kW
Max width – 3500 mm
Max length – 18000 mm
Max height – 6200 mm
Total weight – 60000 kg
Parameters of the forming machine
Power - 30,25 kW
Width – 3500 mm
Length – 14000 mm
Height – 6000 mm
No volume
Weight – 35000 kg
Productivity – 20000 kg/hour
The fundament is required
The fundament is provided by the customer
Individual control panel
Who is responsible for the current supply – customer
General cargo
Technical specification:
Max thickness of the carpet is 45 mm
Operation surface – 1870 х 2750 mm
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7. LURYJ511-08. Thermal press
Power – 200 kW
Width – 4500 mm
Length – 3300 mm
Height – 8800 mm
No volume
Weight – 45000 kg
The fundament is required
The fundament is provided by the customer.
Individual control panel
Who is responsible for the current supply – customer
General cargo
Specifications:
Pressure – 1200 mра
15 stories
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8. LULCY360 Star-like Cooler
Power – 50 kW
Width – 3500 mm
Diameter - 6000 mm.
Volume - 60 sheets.
Weight – 4000 kg
Productivity – 200 sheets/hour
The fundament is required
The fundament is provided by the customer
Individual control panel
Who is responsible for the current supply – customer
The machine occupies 2 of 40ft.container
Specifications: no
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9. LURXP-04. butt-end sander
Power – 10 kW
Width – 2900 mm
Length – 580 mm
Height – 2100 mm
No volume
Weight – 2800 kg
Productivity – 500 running meters/hour
The fundament is required
The fundament is provided by the customer
Collective panel board
Who is responsible for the current supply – customer
The machine occupies 25 % of the space in 40 ft. container
Specification:
Thickness of the half finished sheet– 10-80 mm
Saw's speed – 2840 rpm
Saw diameter – 400 mm
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10. LURXP-01 side wall cutting machine
Power – 10 kW
Width – 2900 mm
Length – 580 mm
Height – 2100 mm
No volume
Weight – 2800 kg
Productivity – 1500 running meters/hour
The fundament is required
The fundament is provided by the customer
Collective panel board
Who is responsible for the current supply – customer
The machine occupies 25 % of the space in 40 ft. container
Specification:
Thickness of the half finished sheet– 10-80 mm
Saw's speed – 2840 rpm
Saw diameter – 400 mm
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11. LURXP-03.side wall transversal cutting machine
Power – 10 kW
Width – 2900 mm
Length – 580 mm
Height – 2100 mm
No volume
Weight – 2800 kg
Productivity – 500 Running meters/hour
The fundament is required
The fundament is provided by the customer
Collective panel board
Who is responsible for the current supply – customer
The machine occupies 25 % of the space in 40 ft. container
Specification:
Thickness of the half finished sheet– 10-80 mm
Saw's speed – 2840 rpm
Saw diameter – 400 mm
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12. LURXP-02 Upper surface leveling shredder
Power – 25 kW
Width – 3100 mm
Length – 1000 mm
Height – 2300 mm
No volume
Weight – 1200 kg
Productivity – 2300m2
No fundament is required
Collective panel board
Who is responsible for the current supply – customer
The machine occupies 10 % of the space in 40 ft. container
Specification: no
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Shop № 4
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13. BSG2613D. Sander (coarse polishing)
2 operating bands
Power – 122,5 kW
Width – 3000 mm
Length – 1800 mm
Height – 2200 mm
No volume
Weight – 1500 kg
Productivity – 1200 m2/hour
The fundament is required
The fundament is provided by the customer
Individual control panel
Who is responsible for the current supply – customer
The machine occupies 50% of the space of 40 ft container
Specification:
2 bands
Сoarse double-side polishing.
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14. Sander (fine polishing) BSG2813
4 operating bands
Power – 287,7 kW
Width – 3500 mm
Length – 3700 mm
Height – 2200 mm
No volume
Weight – 3000kg
Productivity – 1200 m2/hr
The fundament is required
The fundament is provided by the customer
Individual control panel
Who is responsible for the current supply – customer
The machine occupies 100% of the space in 40 ft. container
Specifications:
4 bands
Double-side fine polishing
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Shop № 5
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15. LUAS25 washing machine with wind moisture removal
Power – 5 kW
Width – 1200 mm
Length – 2700 mm
Height – 1700 mm
No volume
Weight – 1000 kg
Productivity – 1000 m2/hour
The fundament is required
The fundament is provided by the customer
Individual control panel
Who is responsible for the current supply – customer
The machine occupies 20% of the space of a 40ft.container
Specifications: no
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16. Double side lamination layer application machine with cutting mechanism LUASR13
Power – 20 kW.
Width –2000 mm
Length – 1800 mm
Height – 3000 mm
No volume
Weight – 1000 kg
Productivity – 2000 m2/hour
The fundament is required
The fundament is provided by the customer
Individual control panel
Who is responsible for the current supply – customer
The machine occupies 25% of the space of a 40ft.container
Specific features:
There’s a blade for cutting of the surface layer
Max height of the drum with laminating layer is up to 1200 mm
The drums are located in upper and lower sections of the machines, by the customer’s order it is possible to supply machines with upper location of the drums or lower locations of the drums with laminating layers and the machines with manual mounting of the drums.
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17.Double side lamination press LUAS-SA5
Power – 22 KW.
Width – 2550 mm.
Length without Weighing equipment – 5000 mm
Full length – 5700 mm
Height – 1500 mm
No volume
Weight – 32000 kg
Pressure – 25 mра
Number of drums – 6 pcs.
Diameter of drums – 320 mm
Upper plate's thickness – 140 mm
Lower plate's thickness – 120 mm
Productivity – 4000 m2/hour
The fundament is required
The fundament is provided by the customer
Individual control panel
Who is responsible for the current supply – customer
The machine occupies 25% of the space of a 40ft.container
Specification:
Max width: 1900mm.
Max thickness: 3-70mm.
Power of the main unit: 18 KW
Power of heating : 25 KW Operation pressure of pneumatics: 4 kgf |
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18.Single lamination press LUAS-SA6
Power – 22 кW
Width – 2550 mm
Length without mounted equipment – 5000 mm
Full length – 5700 mm
Height – 1500 mm
No volume
Weight – 25000 kg
Pressure – 25 mра
Number of drums – 6 pcs
Diameter of drums – 280 mm
Upper plate’s thickness – 140 mm
Lower plate’s thickness – 120 mm
Productivity – 4000 m2/hour
The fundament is required
The fundament is provided by the customer
Individual control panel
Who is responsible for the current supply – customer
The machine occupies 100% of the space of a 40ft.container
Specifications:
Max width : 1900mm.
Max thickness: 3-70mm.
Power of the main unit : 18 кW
Power of heating 25 кW Working pressure of pneumatics : 4 kgf |
Auxiliary equipment
Conveyors and ventilation
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19.Roll conveyor for standard sheet LUAS-SA1
Power – 7 kW
Width of the operation surface – 1870 mm
Length – 2750 mm
Height – 1450 mm
No volume
Weight – 500 kg
Productivity – depends on the speed of feeding of materials that are necessary for transportation
No fundament is required
Collective control panel
Who is responsible for the current supply – customer
The machine occupies 15% of the space of a 40ft.container
Specifications:
Max single load – 4000 kg
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20. Roll conveyor for the sheet up to 6 meters
LU RYJ-03
Power – 14 kW
Width of operation pressure – 1870 mm
Length – 5550 mm
Height – 1450 mm
No volume
Weight – 1000 kg
Productivity – depends on the speed of feeding of materials that are necessary for transportation
No fundament is required
Collective control panel
Who is responsible for the current supply – customer
The machine occupies 25% of the space of a 40ft.container
Specifications:
Max single load – 4000 kg
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21. Conveyor belt ZD-75
Power – 10 kW
Width – 650 mm
Length – 8000 mm
Height – 1450 mm
No volume
Weight – 1500 kg
Productivity –20 m3/hour
No fundament is required
Collective control panel
Who is responsible for the current supply – customer
The machine occupies 30 % of the space of a 40ft.container
Specifications: no
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22. Spiral conveyor LSY – 100
Power – 7,5 kW
Width – 450 mm
Length – 3500 mm
Height – 1450 mm
No volume
Weight – 600 kg
Productivity –8m3/hour
The fundament is required
The fundament is provided by the customer
Collective control panel
Who is responsible for the current supply – customer
The machine occupies 20% of the space of a 40ft.container
Specifications: no
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23.Roll lifting table LUSA75Y
Power – 5,5 kW
Width – 2900 mm
Length – 3200 mm
Height – 1450 mm
No volume
Weight – 900 kg
Productivity – 200 sheets/hour
No fundament is required
Collective control panel
Who is responsible for the current supply – customer
The machine occupies 25% of the space of a 40ft.container
Specifications: no
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24. Chain conveyor LUZT15
Power - 15 kW
Width – 650 mm
Length – 15000 mm
Height – 1450 mm
No volume
Weight – 1025 kg
Productivity – 20 m3/hour
No fundament is required
Collective control panel
Who is responsible for the current supply – customer
The machine occupies 35% of the space of a 40ft.container
Specifications: no
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26 Compulsory ventilation system of disposal of fine dust fraction at rough and fine polishing
PPRU-50000
Power – 10 kW
Width – 2200 mm
Length – 1700 mm
Height – 1000 mm
No volume
Weight – 1500 kg
Productivity – 26 m3/sec
No fundament is required
Collective control panel
Who is responsible for the current supply – customer
The machine occupies 15% of the space of a 40ft.container
Specifications: no
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Working out of designing estimates
It includes as follows:
Mounting drawings for every shop
Drawings of fundaments for every shop
Drawing of ventilation for every shop
Drawing of electric supply for every shop
Review drawing including the machinery location
The drawings of safety areas and operation service for every shop
Layout
Passport for the machines
Starting up and adjustment plans for mounting
Time of development – 4 months
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The amount of melamine film is determined by the Customer, it depends whether he uses melamine film for a single or double side of wood particle board. The grade of film has no importance, we can design any changes in our machines. Butt end finishing film is supplied in drums,
Melamine for upper and lower surfaces is supplied in rolls. It is better to have homogeneous film, this makes it unnecessary to patch it, thus improving the quality. 1 sheet of 16mm wood particle board is 0.082 m3, so to produce one sheer it is necessary to have 0.097 m3 of wood and 78kg/m3 of glue.
There are more than 40 factories in China that produce phenol resins, each factory has its own brand. Our machinery can use any of them.
In order to calculate productivity of the production line and to convert meters into cubes it is necessary to take 100m3/day divided by 0.087 m3,
The size of one particle board 1870x2760x16:1000. Thus, the production line manufactures 1150-1200 of 16 mm wood particle boards