LU-HDP-15-400 ceramic brick production line

Purpose	Production of ceramic brick, grade 200
Trademark owner	Hong Kong Mega
Developer	Spain
Licence owner	Government of PR China
Kitting up and process
list of machines	1.Feeding clay scarfer -1 unit 2.Roll stone crusher and separator - 1 unit 3. Aerated hoppers  -2 units 4.Bucket lifiting conveyors ,3 units 5. Raw materials electronic doser ,1 unit. 6. Fine-fraction attritor ,1 unit. 7. Mixer, 1 unit. 8. Raw materials feeding machine , 1 unit. 9. Double side pressing device  15 000 000 pcs/year 10. Unloader  1 unit. 11. Kiln , 2 units                                                                                                                                                                             12 Rails , about 200 m . (exact length can be agreed upon  depending on shop plan and engineering factors ) 13 Trolley 26 units. (Number of trolleys depends on number of pressure chambers amd length of the railway tracks). 14Turn rails - 100 m. (exact length can be agreed upon  depending on shop plan and engineering factors) 15. turning carts 8 units. (Number of trolleys depends on number of kilns and length of  railway tracks ). 16. Traction mechanisms 3 units. 17.Brick molds 1 units. 18. Conveoyrs 6 units.
Processing	Scarfing of clay-breaking of large pieces, transportation-stone removal-transportation-lifting to hopper-storage in hopper-transportation-batching-transportation-grinding-mixing with water-transportation-preparation of slabs-transportation-feeding to press-feeding to mold-pressing-transportation-unloading of press-loading on trolley-transportation to kiln -kilning-transportation- finished products warehouse
General info
Operation regime	22  hrs/day, 300 days, year
Productivity/year	15 000 000 pcs
Productivity/hr	Min - 2 500 pcs
Personnel	15 persons
Total energy consumption	165 kW
Heat energy demand	2 250 000 kcal/hr
Completeness of the equipment	All included
Warranty	2  years since leaving the territory of China .
Space
Production area	8000 m2
The production line is divided into shops
--Raw materials preparation shop	3000 m2 outdoors
Functions	Scarfing of clay – breaking of large pieces - transportation – stone removal – transportation –lifting to hopper
Equipment	Clay scarfer (see photo 13) Stone removal (see photo 15) Vertical bucket elevator  (see photo 25)
--Attrition and mixing shop .	300 m2 indoors
Functions	storgae-transportation-batching-transportation-grinding-mixing with water-transportation-slab preparation
Equipment	Hoppers 2 units.(see photo 14) Electronic meter  (see photos 22, 23, 24) Attritor (see photos 19, 20, 21) Mixer (see photos 28, 29) Slab preparation (See photos 26, 27) Conveyors 4 units.(see photos 16, 17, 18)
--Compression shop	400 m2 Indooors
Function	Transportation – feeding to press-feeding to mold - pressing-transportation –unloading of press  – loading on trolley
Equipment	Press (see photos  1, 2, 3, 4, 5, 7, 8, ) Discharge table (see photo 6) Mold. unloader (see photos 9, 10, 11, 12)
--Kiln house	1300 m2. Separate building
Functions	– transporation to kiln on trolleys – kilning
Equipment	Rails (see photos 33, 37, 40) Trolleys (see photos 34, 36, 38) Kiln  (see photos 40, 41, 42, 43, 44, 45) Turn rails, traction mechanisms
--Warehousing	3 000 m2 Outdoors
Function	transportation– finished products warehouse
Equipment	Rails  (see photo 33, 37, 38) Turn trolleys (see photo 38) Hyraulic elevator (see photo 39)  or diesel autoloader (not in the basic set) Breaking of bricks into wild stones (supplementery function) (see photo 49)
Photo of the equipment	Main machines and units
Specifications of products and raw materials
Raw materials	Clay
The fraction used	Max- 0,5 mm
Clay consumption per 1000 bricks	1,728 m3
Clay consumption per 2000  bricks	3,456 m3
Clay consumption per 3000  bricks	5,184 m3
Annual water requirement	Water 2 700 m3
Annual clay requirement	27 000 m3
Additives	natural pigments and additives can be added
Standard brick size	240 × 115 × 53 mm
max size of the brick	1200х250х300 mm.
Breaking into wild stone	Yes (see photos, ceramic brick)
Facing bricks	Yes (see photos, ceramic brick)
Wall blocks	Yes (see photos, ceramic brick)
Supporting walls of 25 storied-buildings	Yes (see photos, ceramic brick)
Kilns
Number of kilns	2 units
Parameters of kilns
Combustion space	18 х 2 =36 m3.
Production space	1.38 × 2.2 × 1.32 × 3 = 12 m3. х 2
Desing temperature of the kiln	1400 0С.
Outer size of  kiln	6.5 × 3.2 × 3 m.
Gas consumption	600 m3/hr.*2 units
Operation firing temperature	1350 0С.
Inner size of the kiln :	5.3 × 2.34 × 1.43 m.
Press
LU-HDP-15-300 presses	1 unit.
Press parameters
Diameter of reinforcing cylinders	no less than 300 mm
Hydraulics	PR China
Oil amount	1 000 kg
Changeout of oil	Once a year
Single pressing	10 pcs
Air venting/min	3
Productivity	Min - 40 pcs/min
System pressure	300 кNт
Pressure on each brick	Min. 200 кNт
Pressing cycles/min	4
Duration of the cycle	10 seconds
Power	52 kW
Outer size	3300 × 1500 × 1800 mm
Weight	16 tons
Permissible defects	1 % .
Is not in the set	Complete set
To be purchased on the spot	ISO N46 hydraulic oil
Readjustment of the press for other size	Readjustable
Changeability of molds	Any molds can be prepared by order
Other units
Unloader	Unified 5-25
Conveyors	Unified 5- 100
Hoppers	Unified 5-25
Mixers and attritors	Unified 5-25
rails	Unified 5-100
Trolleys	Unified 5-100
Carts	Unified 5-100
Traction mechanisms	Unified 5-100
Clay scarfers	Wheeled or crawl