Name	Specifications
Boiler	1 unit.
Standard steam outflow (kg/hr)	steam 6 tons/hr
Coal gas consumption	14000 m3 /hour
Smoke-deflecting pressure. PA	2 800
Smoke-deflecting air volume	21 000
Standard amount of power, MwT	4,2
Operating pressure (MPa)	1.25/0.7
Water supply temperature  (оС)	20
Active area of boiler  (m2)	7.78
Steam temperature (оС)	194
Heat emission (%)	78/79.92
Heating area(m2) Irradiation	17.6
Heating area(m2) Convection	136.5/165.5
Density of carbon black output (mg/Nm3)	<100
Smoke density (Ringelman scale)	<1
Heat exchanger	Corrugated pipe, high  frequency welding
Weight of the main unit (т)	34,8 tons
Size	10*4,7*4,1 m
Production area	50 m2
Air-blower, total pressure, PA	2 036
Air-blower, air volume	9200
Water consumption, hour	8 tons
Boiler energy, total	52 kW
AIr blower	7,5kW
Water pump	7,5 kW
Smoke suction device	37 kW
Height of vapor lift	160 meters
Personnel	1-2
Gas holder	1 unit.
Kiln chamber diameter	2000 mm
Kiln chamber area in section	3.14 m2
Fuel	all types of black coal, brown coal, turf
Fuel consumption	600∼1000 kg/hr
Volume of air for gasification	2.2∼2.8 Nm3/kgc
Required amount of vapor	0.3∼0.5 kg produce itself
Volume of gas	2100-2800 Nm3/h
Min heat productivity of gas	5052∼6070 KJ/Nm3
Gas pressure at the outlet	1.5 kPA
Number of rotation of ash bowl	2.23 m/hour
Personnel	3 person/shift
Gas consumption for boiler	60%
Gas consumption for drying equipment	10%
Gas consumption for carbonization stoves	10%
Gas consumption for activation stoves	20%
Drying equipment	1 unit.
Volume of the shell	16 m3
Speed of the shell	5.8 rpm
Gradient of the shell	3-5%
Total power	7.5 kW.
Weight	10 tons.
Size:	16 m* diameter 1.2 m.
Potantial output	6 tons/hour
Production area	45 m2
Personnel	3 persons
Heat/hr  required	275 kcal/hour
Dry vapor	500 kg/hr
Receives raw materials with moisture contents	40%
Final Moisture contents of the materials	4-5%
Fuel granules production press	1unit.
Fuel granules production machine	Productivity: 30 tons/hour
Pressure	90 tons
Source of force	Hydraulic
Size	2.67 * 2.2 *2 m.
Fuel granules pressing machine	55 kW
Weight	8.7 tons
Personnel	1 persons
Product specifications	Product diameter : 30 mm-60mm
Product density	No less than 1.80 gr/cm3
Production area	20 m2.
Granule press for production of activated carbon
Productivity	6-8 tons/hr
Power	11 kW
Outer size	1500*1500*1800mm
Weight	1200kg
Personnel	1 person
Specifications of products	Diameter of product : 30 mm-60mm
Density of the product	No less than 1.40 gr/cm3
Production area	10 m2.
Pressure	40 tons
SOurce of force	Permanent mechanical force
Productivity	30-35 tons/hour
Size	3200 *1300*1300 mm.
Fraction of the fed raw materials	≤150 mm.
gap between two rollers	5-10 mm
Rotations of stationary rollers	292 rpm
Rotation of adjustable rollers	285 rpm
Engine power	6-phases 18.5 kW.
Size of rolling drums	Ø720 × 500 mm.
Weight	3500 kg.
Mixer. Two-shaft mixing machine
Productivity	20-25 m3/hour
Size	4500*900*1000 mm
Straight angle of the mixing cutter	200-200
Distance between centers of two shafts	360 mm
Reverse rotation shaft diameter	420 mm
Rotation of shaft	50 rpm
Engine power	4-phase,  30 kW
Reducer	JZQ500-1Z-12.64
Distance between inlet center and outlet center	2000 mm
One step of mixing cutter	332 mm
Weight	3,2 tons
Elevator
Outer, spherical-shaped bearing	UCP311 (2 pcs.) UCK309 (2 pcs.)
Size	10*300*24500
Hopper movement speed	1005mm/sec.
Bucket	49 pcs. (49*500=24500)
Main shaft rotation speed	60*1005/(400*3.14)=48 rpm
Engine	Y132S-4, 5.5 kW, 1440 rpm
Column's gear reducer	ZQ350-20-II
V-belt	B2100
Stoves
LU-1000 XS-1 carbonization stove
Specification of stoves	4 units
Personnel	1
Production volume	2 m3
Material of the body	Alloyed heat-resistant steel
Thickness of   metal of the body	5 mm
Size	2100*3000*2400 mm
Productivity	500 kg cycle stove (2 000 kg/day )
Time of wood carbinization cycle	8 hr
Time of brown coal carbonization cycle	30 min
Time of  turf carbonization cycle	1 hr
Fuel consumption	25 kg/hr
Type of fuel	any
electric energy demand	1,5 kW
Utilization of emitted gases	burnt out in closed circulation system
Degree of carbonization less than  93%	at least 95%
Size  of raw material granules	30-60 mm
Moisture	No more than  5 %
Type of burner	15×104Kcal/h.
Number of burners	4
Max temperature	1 430°
Max temperature deviation inside the stove	-\+ 3%
Temperature mode is adjustable,	3 modes 750, 900 and 1450о С
Operating temperature	500о С
Weight difference of raw materials and finished activated carbon	3 tons of fuel granules afford 1 ton of carbonized coal
Gas consumption during the first hour	100 m3  hour.
Gas consumption at further operation	0 m3   operates due to gases emitted at burning of light raw materials fractions.
Weight	3000 kg
The stove includes : Ventilator Decompression device Exhaust gas utilization equipment Body Door	1 unit 1 unit 1 unit 1 unit 1 unit
LU- 5000 XS-1 activation stove	2 units.
Steam consumption for activation of 1 ton of coal	4 tons
Burner's type	15*104Kcal/h.
Max temperature	1 430о
Max temperature deviation inside the stove	-\+ 3%
Production volume	4 m3
Material of the body	Alloyed heat-resistant steel
Thickness of metal of the body	5 mm
Size	2100*4000*2300 mm
Productivity	500 kg cycle (2 000 kg/day)
Time of activation cycle of wood granules	4 hr
Time of activation of brown coal granules	3 hr 30 min
Time of activation of turf granules	4 hours
Fuel consumption	25 kg/stove
Type of fuel	any
electric energy demand	5 kW
Size of granules	3-6 mm
Moisture	No more than 40 %, with acidic washing
Temperature mode is adjustable	5 modes 450, 750, 900, 1200 and 1450 о С
Operating temperature	900о С
Weight	5000 kg
Number of burners	4
utilization of emitted gases	Burned out in closed circulation system
Gas consumption during the first hour	100 m3 /hr
Gas consumption at further operation	100 m3   operates due to gases emitted at burning of light raw materials fractions.
Weight difference of raw materials and finished activated carbon	2,5 tons of carbonized brown coal yield 1 ton of activated carbon .
Degree of activation of surface	100%
Personnel	1
The stove includes:Ventilator Decompression device Exhaust gas utilization equipment Body Door	1 unit. 1 unit. 1 unit. 1 unit. 1unit.
Steam supply system	2 sources
Nitriding bath
Size	diameter 2,2 m х height 1,8 m
Power	1 kW 2 pumps for agressive media  х 0,5 kW =1 kW
Weight	800 kg
Material	Stainlee steel
Wall thickness	2 mm
Conveyor
Belt conveyor for feeding dry materials	5000 mm х 400 mm х 350 mm -5 units.
Dry material belt conveyor for carbonization stoves	8000 mm х 400 mm х 350 mm- 4 units.
Dry material belt conveyor to activation stoves	5000 mm х 400 mm х 350 mm- 4 units
Belt conveyor to convey packed coal for sealing	2500 mm х 400 mm х 350 mm -4 unit.
Belt conveyor to convey activated carbon from stoves to packing	6000 mm х 700 mm х 3500 mm- 2 units
Belt conveyor for large materials return	16 000 mm х 700 mm х 3500 mm 2 units.
Raw materials feeding belt conveyor	6000 mm х 400 mm х 350 mm-6 units.
Total power consumption	3 kW х 27 = 81kW.
Total Weight	13 5000 kg
Self propelled pnematic lift  LCUD-2000\HD
Max lifting height	2500 mm
Distance from the load center	600 mm
Height of load forks over the earth	100 mm
Length of load forks	950 mm
Width of load forks	850 mm
Min turning radius	1525 mm
Size of driving wheel	260 mm
Speed of movement at full load	0-6 km/hour
Lifting speed at full load	> 4.5 m/min
Speed control method	Non-level MOS speed control system
Lifting percentage at full load	5%
Battery	6Q-100AH/24V
Total power	3.4 kW
Power by main unit
Drive motor	1.2 kW
Lifting motor	2.2 kW
Weight	820 kg
Height of the frame during retraction	1850 mm
Max height during the operation	3100 mm
Length of the machine's body	1925mm
Total width	950mm
Number of workers	1
Max lifting capacity	2000 kg
Recommended time of operation	2-8 hrs
LSUGHJ-P5W Packing section
the section includes
Main weighing and packing unit	LSUGHJ-P5W – 1 unit.
Belt conveyor	1 unit.
Raw materials feeding belt conveyor	1 unit.
Air compressor	1 unit
Lift type sealing machine	1 unit
Main unit's features :
Accuracy of weighing	±0.2 – 0.4%
Air pressure	≥ 0.36 MPa
Method of weighing	Electronic meter
Frequency/pressure	50 HZ 380 V
Total power	7 kW
Main weighing and packing unit  LSUGHJ-P5W	200 kg
Lift type sealing machine	100 kg
Belt conveyor	100 kg
Raw materials feeding belt conveyor	250 kg
Air compressor	100 kg
Total  weight	750 kg
Manufacturing technology	raw materials transportation-transfer hopper-automatic weighing, automatic filling-transporation-bag sealing
Potantial output	300 packing and sealing operations/hour
Bunching attachment	1-25 kg
Number of operators	3  persons; 2 for sealing machine,1 for conveyor
Production area	20 m2
Size:  LSUGHJ-P5W Main weighing and packing machine	1400 mm х 1300 mm х 3000 mm
Lift type sealing machine	500*500*1500 mm
Air compressor	900 mmх 350 mmх700 mm
Batching device
Productivity	50 m3/hr
Max diameter of large fraction	60mm
Error of weighing	≤2%
Hopper's volume	3000 L
Number of hoppers	3 units.
Volume of weighted substance	1200 L
Power of belt conveyor	3kW*4
Weight of  the unit	4000kg
Outer size	9050*2262*2840
Feeding and clearing of raw materials wheeled or crawled unitsm with electric or diesel motor can be chosen by the customer
Power Power Power Rated speed Max step Max uidle speed у Electric energy consumption Operating shaft speed Operating shaft direction total Power Hydraulic liquid Brand Number of rollers - Drive roller - Upper supporting rollers - Lower sliding rollers Number of  crawls Length of crawls : Pressure in the ground Weight Lengthх Height х Width Distance between the wheel's axis Width of rut : Clearance : Radius of actvion from the feeding source Max speed Working speed Productivity Speed at working state Speed at non-working state Speed of conveyor/ traction force  (km/hour) Reverse movement speed	15 kW 11 kW 5.5 kW 55.16 rpm 1500 Н.m 392 rpm 16-20 kW/hr. 632 rpm clockwise 31,5 kW 120 kg 48 16 unit including 4 units 4 units 8 units 90 - 110 units 388mm 7.74 m. 40.2 Kpa 7800 kg 7500mm х 3300mm х 2300mm 1622mm 1435mm 260mm 25 meters 10 km/hour 50 m/hour 10 tons\hior 5 km/hour. 10 km/hour. Н: 10.45/11768 3.07km\hour
Other units
Packing of activated carbon	Unified 5-25
Conveyors	Unified 5-100
Hoppers	Unified 5-25
Mixers and attritors	Unified 5-25
Packing of granules	Unified 5-100
Screens	Unified 5-100
Elevators	Unified 5-100
Crushers	Unified 5-100
Movable lifting units	Wheeled or crawled by Customer's choice
Is not in the set	Complete set
To be purchased on the spot	assembling reinforcement, entrance cables, stop valves, ventilation .
Stove for thermal-acidic treatment of activated carbons
Trademark	MEGA POWER
Type	LU-5000 XS-1 Universal stove
Series	НP
Developer	USA and Israel
Year of development	2009
Made in China	at the developers' enterprices
Purpose	Obtaining of activated carbon, obtaining of charcoal, obtaining of  nitric, noble heavy and  rare-earth metals .
Steam consumption of acidic mixture supplied via aeration pipes	1 ton/hour. 4 tons for 4 hours
Max temperature	1 430°С
Max temperature deviation inside the stove	-\+ 3%
Main operating temperature at carbonization	450 °С
Main operating temperature  at activation	950 °С
Operating temperature at enrichment of metal salts in nitric acid	1350°С
Main operating temperature at benefecation of swamp ores, swump-turfores and other ores in organic medium	1230°С
Main operating temperature at buring of  fuel gas	1430--270--1430°С
Production volume	at least 12 m3
Material of the outer	Ordinary steel
Metal thickness of the body	5 mm
Size	Height1 900 mm Width 2000 mm Lenght can be ordered, the length of series model is 8000 mm. The lenght more than 11,500 will complicate transportation. Elongation leads to better productivity .
Stove can operate	In full cycle from intiial materials to concentrate In any of two selected modes separately
Gas burning mode	to be set manually
Productivity by initial materials	Initial materials 12 tons/day
Productivity by granules	Granulated materials. 6 tons/day
Time of  full operating cycle: initial materials-granule-ore concentrate or activated carbon	8 hrs from primary materials to concentrate
Time of burning of organics from primary concentrate	3.5 hrs
Time of  thermal reduction of metal in acid solution (processing of granules)	4 hrs
Time regime	Adjustable. Control step -30 min. Max operation time -12 hrs
Temperature mode is adjustable	5  basic modes  450, 750, 950 , 1200 and 1430°С
Automatic switch	After finishing of the cycle
Operating modes	Three modes withing the cycle
Fuel consumption	100 m3  of lighting gas or 25 m3 of natural gas for the start
Type of fuel	Coal gas, obtained from gas holder or natural gas
electric energy demand	5kW.
Automatic start of the stove	0,5kW
Compulsory gas blower	4kW
Sensors and control system	0,5 kW
Size of ore granules	10mm
Moisture of ore granules	No more than 5 %,
Weight	15 tons
utilization of emitted gases	burnt out in closed circulation system
Gas consumption during the first hour	100 m3/hr. Further the stove operates on gases emitted by organics being burnt  at the second stage the temperature rises ot new level and further operates on gases obtained from raw materials . When the temperature drops below the set mode, gas is fed to fire-chamber automatically
Amount of fed materials	3 tons
It should be brought to the operating chamber	two runner pallets with raw  granules Weight  of the loaded tray -  1 000 kg
Depth of the tray	20 cm
Number of trays	Three
Cargo capacity of the tray	1 000 kg
Trays in the set	9 units
Personnel	1  person serves 4 stoves
The stove includes	-
Outer body	all-of-a-piece, collected from separate elements, welded joing. Painted twice by hot technology
Furnace chamber	A component part of the stove
System of feeding of coal gas	at the executor's discretion
Type of burner	at the executor's discretion
Number of burners	At least 4( at the manufacturer's discretion), most probably - 6
Operating chamber	All-of-a-piece, welded stainless heat-resistant steel with acid-resisting coating . Time of operation - no less than 3 years
Air blower	1 unit.
Ordinary decompression device	For fuel gases
Exhaust gas decompression equipment	Circulation system from operating chamber to furnace chamber
Valve for emergency dumping to decompression device.	It consists of the valve located on the floor of operating chambers, and large diameter pipe. which is connected to decompression chamber via pipe line. The connection is in the from of flanges
Type of valve	It is activated by excess of the pressure by 1.5 atm
Burners	6-8 units, by customer;s order and their type depends on standards allowed in the Buyer's country
Door	Hermetic. All-of-a-piece welded stainless heat resistance steel, metal thickness of outer part - 5 mm, inner thickness of metal is like that of operating chamber
Vaporous aqua-acidic composition feeding system	No less that 4 sources, delivery volume - 4tons/hour. Two levels. Stainless steel pipe, diameter  150 mm, wall's thickness is no less than 5 mm, aeration holes, diameter 100mm, each 100 mm, 4 rows . Aeration tubes are inserted in fixed into the stove, flange connection from the outside, with stop valve
Control system	No electronics, the system is designed for operation in jungles, forest, away from stable energy sources
Devices	Temperature in operating chamber Pressure in operating chamber Time from the start of operation Time from the start of a cycle Signal "The door is air-locked
Change of temperature modes	Manual
Pressure of the supplied vapor - acidic mixture	1.25 atm
Pressure in the working chamber	Atmospheric
Acid composition	non-flammable. Concentration up to  30%
Acid	Nitrogenic
The temperature of delivered steam (acidic mixture)	117,6о С
Walls' composition	4 layers, 200 mm 1st layer, ordinary steel, 5 mm 2nd layer, mineral wool, 20 mm, outer heat insulation . 3  rd layer, refractory material  170 mm 4 th layer, stainless steel,  5 mm
Supplementary equipment, not included in the set, can be supplied by demand	Boiler Gas holder Pneumatic 1-ton elevator Packing and cooling tables, 3 units