Film production equipment
|
Type of plastics
|
Plastic products
|
|
PE
|
Film, bags, tubes, oil cans, water (juice) bottles, etc.
|
|
PP
|
Baskets, cans, furniture, thin film, large packages, bottle caps
|
|
PS
|
Stationery, glass, tableware, etc.
|
|
PVC
|
Rug, tubes, shoe soles, toys, electric wiring coats, stationery etc.
|
|
PET
|
Bottles for coca-cola, juices etc.
|
|
ABS
|
Cases for electric devices, protective devices for cars.
|
Tubular film blowing extruders by Mega Power Hong Kong Group Limited are made in Beijing division of Aspen company.. This complex serves to produce thin cellophane film from LDPE and HDPE, that is used for pack-ing of food products, industrial products, agricultural vegetation (shoots) etc .
Features:
Film blowing is provided by pressing screw, tube made of high quality super strength alloy steel, precise and nitrogene processing. There is system of multiple control and temperature control sys-tem. Auxiliary devices, platform, columns, working ground and safe and convenient, the film is reeled on the drum by numerous rollers.
:The line consists of the units as follows:
- blowing extruder -1 pc
- rotating head with 1-4 heating zones and feeding screw made of nitrided steel 1 pc
-Elevating batching material feeding mechanism - 1 pc
- - Ready film winding device with cutting blades
- Electric control board unit
Air compressor is not included in the set but it is necessary to perform operation.
The set can be added by the customers order as follows;
- Dyers batcher 1-2 unitsZ
,S-3coupled poligraphic complex with color printing -
,S-3coupled poligraphic complex with color printing -
-- longitudinal film cutting device
-tubular film rewinding , cutting and pulley rap device .
Raw materials homogeneous plastic granules.
In rotating head of the extrusion line 38CrMoA1 steel is used, details are azotized and treated with precise tools. High wear and rust resistance. Periferial equipment can be adjusted as required by various productions requirements. The limit of adjustment for the materials is 70 mm. The ma-chine is completed with the unit for production of T-shape bags.«».
The engine of roll winding device secures direct force. Convenient roll replacement. It is used for blowing tubular film from LDPE, HDPE and LLDPE. The film is used for packing food products, fruits, cloth, textile, production of T-shaped bag.
1. Extruder, classic set
|
Model
|
50
|
55
|
65
|
|
Screw rod diameter
|
50
|
55
|
65
|
|
L/D ratio
|
25:1
|
25:1
|
25:1
|
|
Thin film folding diameter
|
100-550 mm
|
200-800 mm
|
300-1000 mm
|
|
Film thickness
|
0,008-0,05 mm
|
0,008-0,05 mm
|
0,008-0,05 mm
|
|
Main engine power
|
7,5 kW
|
11 kW
|
15 kW
|
|
Tractor device power
|
0,75 kW
|
0,75 kW
|
0,75 kW
|
|
Heating power
|
11 kW
|
13 kW
|
19 kW
|
|
Max. productivity
|
30 kg / hr
|
40 kg / Hr
|
65 kg / Hr
|
|
Size
|
3800 1900 3200 mm
|
4800 2100 3500 mm
|
6500 2300 4200 mm
|
|
Weight
|
1 ton
|
1,2 tons
|
1,6 tons
|
2. Joint polygraphic complex extruder, Productivity 50 kg/hrHr
|
Model
|
L/D ratio
|
Film bend line (mm)
|
Film thickness (mm)
|
Max/ productivity. (kg/hr)
|
Main unit power (kW)
|
Stretcher's power
|
Heating power(kW)
|
Weight (tons)
|
|
SJMA
|
28:1
|
100-550
|
0.01-0.05
|
30
|
11
|
0.75
|
15
|
1.3
|
|
SJMB
|
28:1
|
200-800
|
0.01-0.05
|
40
|
15
|
0.75
|
19
|
1.4
|
|
SJMD
|
28:1
|
300-1000
|
0.01-0.05
|
60
|
22
|
0.75
|
25
|
1.6
|
three-color flexographic printing, set of double-color printing, set
WIdth of sealing- max 1600 mm
Productivity - 150 m/min
Doctoring blades
Drying unit
Corona discharge device
Winding module - max 1600 mm
3. Extruder with longitudinal cutting mechanism and film pulley wrap Productivity - 40 kg
| Model | L/D ratio | Film bend line (mm) | Film thickness(mm) | Max. productivity (kg/hr) | Main unit power (kW) | Stretcher's power | Heater's power(kW) | Weight (tons) |
| SJMA | 28:1 | 100-550 | 0.01-0.05 | 30 | 11 | 0.75 | 15 | 1.3 |
| SJMB | 28:1 | 200-800 | 0.01-0.05 | 40 | 15 | 0.75 | 19 | 1.4 |
| SJMD | 28:1 | 300-1000 | 0.01-0.05 | 60 | 22 | 0.75 | 25 | 1.6 |
Joint equipment for winding and cutting of tubular film :
Rewinding widht 1600-1800 mm,
Driving power - 4.5 kW, two
Cutting blades-up to 5
4. PVC plastic hot production line Productivity 50 kg /hr
Good transparence compact shrinkage, simple control. The products are used mainly for packing of tape, toys, vinyl records, magazines, glasses, etc.
|
|
Model
|
35
|
50
|
60
|
|
Functions
|
Raw materials
|
PVC
|
PVC
|
PVC
|
|
Film thickness
|
0,02-0,08
|
0,02-0,08
|
0,02-0,08
|
|
|
Film widht
|
70-300
|
150-500
|
200-700
|
|
|
Prodctivity adjustment (kg/h)
|
8-50
|
15-70
|
20-120
|
|
|
Extrusion unit
|
Screw (auger screw) diameter (mm)
|
45
|
55
|
65
|
|
L/D ratio
|
28:1
|
28:1
|
28:1
|
|
|
Main engine power (kw)
|
7,5
|
11
|
18
|
|
|
Electric heating power (kw)
|
10
|
11,7
|
16,5
|
|
|
Head
|
Head's diameter(mm)
|
40/80
|
60/120
|
80/140
|
|
Head heating power(kw)
|
1,8/2,2
|
2/2,5
|
3/3,5
|
|
|
Rolling unit
|
Max. roll size (mm)
|
400×400
|
400×600
|
400×800
|
|
Drag force of rolling engine (kg/Nm)
|
10×2
|
15×2
|
20×2
|
|
|
Other
|
Weigth (tons)
|
1,5
|
1,8
|
2,2
|
|
Size(m)
|
4×1,4×2,5
|
6×2,5×3,5
|
6,2×2,7×3,8
|
5.Superthin food films blowing extrduder Productivity 50 kg/hr
Good transparence compact shrinkage, simple control. The products are used mainly for packing of tape, toys, vinyl records, magazines, glasses, etc.
|
Model
|
35
|
60
|
||
|
Functions
|
Raw materials
|
PVC
|
PVC
|
PVC
|
|
Film thickness
|
0,02-0,08
|
0,02-0,08
|
0,02-0,08
|
|
|
Film width
|
70-300
|
150-500
|
200-700
|
|
|
Productivity adjustment(kg/h)
|
8-50
|
15-70
|
20-120
|
|
|
Extrusion unit
|
Screw (auger screw) diameter (mm).
|
45
|
55
|
65
|
|
L/D ratio
|
28:1
|
28:1
|
28:1
|
|
|
Main engine power (kw)
|
7,5
|
11
|
18
|
|
|
Electric engine power (kw)
|
10
|
11,7
|
16,5
|
|
|
Head
|
Head's diameter (mm)
|
40/80
|
60/120
|
80/140
|
|
Head heating's power (kw)
|
1,8/2,2
|
2/2,5
|
3/3,5
|
|
|
Rolling unit
|
Max. roll size (mm)
|
400×400
|
400×600
|
400×800
|
|
Drag force of the rolling engine (kg/Nm)
|
10×2
|
15×2
|
20×2
|
|
|
Others
|
Weight (tons)
|
1,5
|
1,8
|
2,2
|
|
Size (m)
|
4×1,4×2,5
|
6×2,5×3,5
|
6,2×2,7×3,8
|
Extruder for blowing thin films, tubular width 1600 - 2000 mm, Productivity 50 kg hr
|
Engine power
|
35kw
|
|
Auxiliary engine
|
1,5kw
|
|
Heating
|
12kw
|
|
Head
|
300mm
|
|
Screw (auger screw) diameter
|
85mm
|
|
L/D ratio
|
L/D 28:1
|
|
Rod rotation speed
|
10-100
|
|
Max. productivity
|
50kg/h
|
|
Film thickness
|
0,005-0,16mm
|
|
Size (Length*Width*Height)
|
4200×1700×3200mm
|
|
Film width
|
1600mm-2000mm-
|
|
Dye feeder
|
1
|
|
Heads feeding area
|
4
|
|
Screw material
|
Nitrided steel 38CrMoA1
|
|
Screw filter
|
1
|
|
Weight
|
2T
|
7. Tubular two-colored agricultural film blowing extruder.
SPecifications
|
Screw (screw auger) diameter
|
45mm×2 screws
|
|
L/D ratio
|
28:1(L/D)
|
|
Screw rated rotation speed
|
10-110rpm
|
|
Head's diameter
|
80
|
|
Film thickness
|
0,08-0,10mm
|
|
Tubular film width (two-fold)
|
300-600mm
|
|
Main engine power
|
11kw
|
|
Heater's power
|
22kw
|
|
Productivity
|
25-40kg/h
|
|
Weight (full set)
|
2,2T
|
|
Size (length*Width*Height)
|
3430×1900×4200mm
|
8. YH-55,Extruder YH-60
General purpose PP tubular film blowing machine This machine applies PP lower blowing method
1. . It allows good transparence, no lugs, folds etc. 2.
2. For screw drum rods 38 CROMOALA.alloy is used. The details have been nitrogenized and sub-jected to precise treatment, this resulted in their optimal hardness and rust resistance.
3. A layer of solid chrome has been applied to the matrix head. By its structure it is hollow screw shaft. It provides stable quality of popular products. Hidden type air cooling device, stable quantity of the blown out air, it is possible to perform automatic adjustment of temperature and automatic heating.
4. In bundle extraction device the electric engine with holding torque is used. It allows to maintain re-quired stretching force. The bundles are exracted completely and they are convenient to replace.
|
Model
|
55
|
60
|
|
Screw rod's diameter
|
55
|
60
|
|
L/D ratio
|
26:1
|
26:1
|
|
Diameter by thin film bend
|
100-550 mm
|
100-600 mm
|
|
Film thickness
|
0,01-0,06 mm
|
0,01-0,06 mm
|
|
Length of rollers of dragging device
|
600 mm
|
650 mm
|
|
Main engine power
|
7,5 kW
|
11 kW
|
|
Power of dragging device
|
1,1 kW
|
1,1 kW
|
|
Max. productivity
|
35 kg / hour
|
40 kg / hour
|
|
Size
|
4500 1100 3300 mm
|
4800 1100 3300 mm
|
|
Weight
|
1,85 ton
|
1,95 ton
|
9. Multilayer tubular film blowing extruder. Simultaneous 3-5 layer extrusion
1. The head of simultaneous extrusion is adjusted by electronic control for simultaneous extrusion of various materials.
2. Head, air cooling loop, and winding center provide normal operation and uniformity of the film .
3. It is possible to replace insertable units to provide extrusion of various films..
4. .Supply of various supplementary devices (diameter 200-300); corona electric discharge device, cor-ner treatment device etc
5. Materials applied: LDPE, HDPE, LLDPE, EVA, PP, ionic polymers .
6. Extrusion categories applied: ABA, ABC, ABB, AB.Extrusion categories applied: ABA, ABC, ABB, AB.
SPecifications
|
Screw (auger screw)diameter
|
50, 55, 65mm Free choice
|
|
Screw L/D ratio
|
L/D28:1
|
|
Screw rotation speed
|
15-100r/min
|
|
Engine power
|
15, 18,5, 22kw
|
|
Head's nozzle diameter
|
200/250/300mm Free choice of two variations
|
|
Type of rotation
|
Rotation
|
|
Blower's power
|
3,5kw
|
|
Max diameter of the roll
|
800mm
|
|
SPeed of winding of roll
|
8-80m/min
|
ZS head
Diameter300 mm
Heating areas 4
Weight 15 kg
Nitrided steel 38CrMoA1